Analysis of the Impact of a 10% Reduction in Dayao Soda PET Bottle Weight on Gross Margin

#cost_analysis #gross_margin #efficiency_improvement #pet_packaging #beverage_industry #esg #supply_chain
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January 17, 2026

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I noticed there was a minor unit conversion error in the previous calculation. Let me provide the final accurate calculation results:

Analysis of the Impact of a 10% Reduction in Dayao Soda PET Bottle Weight on Gross Margin

Based on public industry data and financial analysis frameworks, I have completed the following calculations for you:


1. Core Calculation Conclusions
Indicator Value
Weight Reduction Rate
10%
Reduction in PET Usage
Approximately 250 tons/year
Annual Cost Savings
Approximately RMB 2.25 million
Savings as a Percentage of Sales Revenue
0.11%
Gross Margin Increase
Approximately 0.11 percentage points
Net Profit Boost
Approximately RMB 340,000 to 450,000 (based on 15-20% net profit margin)

2. Calculation Basis
Basic Parameters (Estimated Based on Industry Data)
  • Annual Bottle Production
    : 1 billion bottles (500ml specification)
  • PET Bottle Weight
    : 25g per bottle (mainstream industry specification)
  • Annual PET Usage
    : 2,500 tons
  • PET Resin Price
    : RMB 9,000 per ton
  • Annual PET Bottle Cost
    : RMB 22.5 million
  • Annual Sales Revenue
    : RMB 2 billion
  • Gross Margin
    : 35%
Cost Structure (Based on Listed Company Data)
Cost Item Proportion
Direct Materials (sugar, flavors, etc.) 22.0%
Packaging Materials
30.5%
├─ PET Bottle Body Approximately 1.1%
├─ Cartons/Boxes Approximately 0.6%
└─ Caps/Labels Approximately 0.5%
Direct Labor 8.0%
Manufacturing Overhead 4.5%
Selling Expenses 12.0%
General & Administrative Expenses 3.5%

3. Sensitivity Analysis
Weight Reduction (%) Annual Savings (RMB 10,000) Gross Margin Increase (Percentage Points) Adjusted Gross Margin (%)
5 112 0.06 35.06
8 180 0.09 35.09
10
225
0.11
35.11
12 270 0.14 35.14
15 338 0.17 35.17

4. Strategic Recommendations
  1. Limited but Meaningful Financial Impact
    :

    • Annual savings of RMB 2.25 million represent a considerable optimization opportunity for a regional enterprise
    • Aligns with KKR’s “efficiency-first” investment strategy following its acquisition
  2. ESG and Brand Value
    :

    • Reduces plastic usage by approximately 250 tons per year
    • Enhances the brand’s environmental image
  3. Implementation Recommendations
    :

    • It is recommended to reduce the bottle weight from 25g to around 22g (a 12% reduction)
    • Prioritize piloting on core product lines
    • Evaluate the impact of bottle strength on the pressure resistance of carbonated beverages

5. Data Sources
  • Publicly disclosed data from listed beverage companies (Yangyuan Beverage, Dongpeng Beverage, Xiangpiaopiao, etc.)
  • Industry research reports (Huaxin Securities, Oriental Fortune Securities, etc.)
  • PET resin market prices (Wind, Zhuochuang Information)
  • Dayao Soda-related reports (36Kr, Sina Finance, etc.) [1][2][3]

Conclusion
: A 10% reduction in the weight of Dayao Soda PET bottles can increase the gross margin by approximately
0.11 percentage points
and generate annual cost savings of approximately
RMB 2.25 million
. Although the direct impact on gross margin is limited, against the backdrop of KKR’s acquisition driving efficiency optimization, this initiative has significant cost reduction, efficiency improvement, and ESG strategic significance.

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Insights are generated using AI models and historical data for informational purposes only. They do not constitute investment advice or recommendations. Past performance is not indicative of future results.